SACHS

Sachs and its indestructible 2-strokes

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Anyone who loves mopeds will also appreciate the services of the almost indestructible Sachs 503 engine. This version of the legendary Sachs 50, produced exclusively for Switzerland, powered and still powers numerous mopeds from various manufacturers. Of course, the manufacturer and former global corporation has also given the world other beautiful daughters, such as the original Saxonette moped or the cult Hercules Sachs moped, but the opus magnum is definitely this particularly robust and low-maintenance engine.

Seat
flag_germanyGermany, Schweinfurt/Nürnberg
Status
Active
Foundation1895
logo_sachs

Bicycle and rolling bearing specialist becomes world-famous motor manufacturer

As with many renowned moped manufacturers, the Schweinfurt-based engine manufacturer's origins lie in the production of accessories for bicycles. In 1895, a good 40 years before the manufacturer's first 2-stroke engine was launched on the market, Präcisions-Kugellagerwerke Fichtel & Sachs produced bearings and bicycle hubs. A modest 70 hubs left the factory every day. Nobody could have guessed that this small manufacturing operation, which was located in a simple one-storey residential building, would one day mature into a genuine specialist for 2-stroke engines of world renown. The company's development gained momentum when the inventor and company founder Ernst Sachs developed the Torpedo freewheel hub for bicycles. A great success, as the particularly low-maintenance bicycle rear wheel hub became a real bestseller. Spurred on by its success and equipped with fresh capital from the proceeds of marketing the Torpedo freewheel hub, numerous other patents, innovations and new developments in the field of roller bearings and bicycle hubs followed. Even the First World War and the Great Depression only temporarily slowed the company's rapid growth.

For: Universal · Sachs

38919

mk-Merch T-Shirt "SACHS" UNISEX black

Manufacturer: mofakult Merch · Material: 100 % cotton | 180 g/m² · Label: fair wear · Label: organic / eco · Label: vegan · Collar shape: Round neck · Fit: Regular Fit · Color: black · Gender: Unisex · Size: L · Size: M · Size: S · Size: XL · Size: XS · Size: XXL

29,30 EUR

Siggnature hub revision V905 spoke rim front

For: Universal · Sachs

39254

Siggnature hub revision V905 spoke rim front

Place of use: downsizing

416,30 EUR

For: Sachs

39041

FST Racing air filter swiing® ingenious SRF 17 mm | Sachs 503 AAL / ABL / 2AL / 2BL

Manufacturer: FST RACING · Camouflaged: No · Color: black · Material: Plastic · Filter type: Racing screen · Total length: 160 mm · Width: 55 mm · Height: 62 mm · Ø Internal connection: 28 mm · Mounting type: Plug connection clamped · Area of application: Racing · Area of application: Tuning · Alternative version of the Pony OEM number: A2458 · Alternative version of the Sachs OEM number: 0282 104 200

94,00 EUR

For: Sachs

38601

AKOA 40 mm cylinder kit "Power-Edition" with head (selection) | Sachs 503 2AL, AAL, 2BL, ABL

Nominal diameter: 40 mm · Manufacturer: AKOA · Material: Aluminum · Surface: Nickel silicon carbide (colloquially known as Nikasil) · Displacement: 54 ccm · Crankshaft stroke: 43 mm · Ø cylinder neck: 45.5 mm · Ø Outlet outside: 25.9 mm · Ø outlet inside: 20.5 mm · Ø Inlet inside: 15.8 mm · Thread inlet: M6x1 (standard thread) · Hole spacing inlet: 32 mm · Ø piston pin (B): 12 mm · Outlet type: clamped · Number of fixing points: 4 pcs · Hole pattern [mm]: 40 x 60 / 37 x 37 · Camouflaged: No · Area of application: Tuning

247,00 EUR

GPO ignition coil external black | Sachs 503 AB / ABL
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For: Sachs

38552

GPO ignition coil external black | Sachs 503 AB / ABL

Manufacturer: GPO · Place of use: External (outside the ignition) · Color: black · Ø cable holder: 7.5 mm · Cable length: 580 mm · Total length: 60 mm · Total length: 80 mm · Height: 60 mm · Mounting type: Stud bolts & nuts · Number of fixing points: 2 pcs · Ø mounting hole: 5.2 mm · Hole spacing: 32 mm

41,10 EUR

GPO stud bolt "Divertimento" & "Diablo" cylinder | Sachs 502, 50/2, 50/3, 50/4
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For: Sachs

38558

GPO stud bolt "Divertimento" & "Diablo" cylinder | Sachs 502, 50/2, 50/3, 50/4

Manufacturer: GPO · Material: Steel · Surface: blackened · Diameter: 5.3 mm · Thread type: M6x1 (standard thread) · Nominal diameter (thread): 6 mm · Total length: 62 mm · Thread length: 7.8 mm · Thread length: 11.8 mm · Strength class: 10.9

3,30 EUR

For: Sachs

39270

Siggnature revision fuselage engine (without ignition) manual switch | Sachs 503

Place of use: none

1 885,90 EUR

For: Universal · Puch · Sachs · Zündapp Belmondo · DKW · Hercules

39255

Siggnature spoking (188 mm spokes) 17" rim ring

Place of use: downsizing

568,20 EUR

For: Universal · Puch · Sachs · Zündapp Belmondo

39256

Siggnature spoking (HR90 coaster hub) 17" rim ring

Place of use: downsizing

669,30 EUR

For: Sachs · DKW · Hercules · Rixe

39258

Siggnature spoking (215 mm spokes) 19" rim ring | Sachs & DKW & Göricke

Place of use: downsizing

587,10 EUR

For: Universal · Puch · Sachs · Zündapp Belmondo · Cilo

39253

Siggnature hub revision coaster spoke rim

Place of use: downsizing

994,00 EUR

New
swiing® revival deco brake lever (Magura replica) black
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512)

38671

swiing® revival deco brake lever (Magura replica) black

Material: Aluminum · Material: Sheet metal (steel) · Color: black-matt · Manufacturer: swiing® revival parts · Number of fixing points: 1 pcs · Material lever: Sheet metal (steel) · Surface: varnished · Housing material: Aluminum · Thread type: M5x0.8 (standard thread) · Thread type: M6x1 (standard thread) · Thread type: 1/4" - 32G (5/32") · Ø inside: 22 mm · Mounting type: Plug connection clamped · Puch OEM number: 349.3.32.617.0 · Magura OEM number: 104.1.7

105,80 EUR

New
Air filter 27mm | Sachs 504, 505, 535

For: Sachs

38899

Air filter 27mm | Sachs 504, 505, 535

Material: Plastic · Color: black · Total length: 173 mm · Width: 57 mm · Height: 57 mm · Camouflaged: No · Filter type: Filter paper · Ø Internal connection: 14.5 mm · Mounting type: Screws · Pony OEM number: A4209

82,30 EUR

New
Nut M9.5x1 x 6.5 SW15 Wheel nut galvanized

For: Universal · Sachs

39011

Nut M9.5x1 x 6.5 SW15 Wheel nut galvanized

Material: Steel · Height: 6.5 mm · Surface: galvanized (blue) · Nut type: Hexagon nut · Thread type: MF9.5x1 (fine pitch thread) · Drive: External hexagon · Nominal diameter (thread): 9.5 mm · Width across flats: 15 mm

4,10 EUR

Magura spiral pin Ø 5 x 12 mm deco / clutch lever
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For: Universal · Puch · Sachs · Zündapp Belmondo · Cilo · Hercules · Zündapp

38670

Magura spiral pin Ø 5 x 12 mm deco / clutch lever

Nominal diameter: 5 mm · Material: Spring steel · Ø Pin: 5.3 mm · Total length: 12 mm · Manufacturer: Magura · Surface: burnished · Area of application: Workshop accessories

2,80 EUR

Hot Hot
Tivedens engine 41 mm cylinder kit S3 fan-cooled | Sachs 50/2 (DE), 50/3
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For: Sachs

38596

Tivedens engine 41 mm cylinder kit S3 fan-cooled | Sachs 50/2 (DE), 50/3

Nominal diameter: 41 mm · Material: Gray cast iron · Manufacturer: Tivedens Motor AB · Number of fixing points: 4 pcs · Displacement: 55 ccm · Surface: varnished · Crankshaft stroke: 42 mm · Ø cylinder neck: 44 mm · Ø Outlet outside: 40 mm · Ø outlet inside: 29.5 mm · Inlet window: 17 x 15 mm · Thread inlet: M5x0.8 (standard thread) · Hole spacing inlet: 31 mm · Ø piston pin (B): 12 mm · Outlet type: Union nut · Thread outlet: MF40x1.5 (fine pitch thread) · Area of application: Tuning

341,10 EUR

Page 1 of 198

Entry into the 2-stroke business

The sale of the rolling bearing division to Svenska Kullagerfabriken (SKF) was a historic move that injected a lot of fresh capital into the company's coffers. Money that Ernst Sachs invested to a large extent in the research and development of accessory components for the automotive industry and small engines. A few years later, this decision would bear rich fruit and establish the reputation of the Schweinfurt-based manufacturer in the field of 2-stroke engines. The German company had recognised the signs of the times. The bicycle as a means of transport for the masses had not become obsolete, but the future of mobility in the 1930s demanded motorisation.

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The original Saxonette moped

The Schweinfurt-based company's answer was the Saxonette, a two-stroke, nose-piston engine with a displacement of 60 cm³ and an output of 1.2 hp, which could be installed in the rear wheel hub of bicycles. Bicycles equipped with this 2-stroke wheel hub engine were already travelling at a remarkable 25-30 km/h. However, the engine was particularly impressive due to its reliability. Overall, the concept of the engine for light motorbikes was a complete success and enjoyed strong demand. In the 1930s, up to 5000 units of the wheel hub engine left the Schweinfurt factory every year, but the unit was also built under licence by Victoria or Wanderer. Durability, low-maintenance operation and robustness were the hallmarks that characterised this little masterpiece of engineering. It was also these characteristics that became a genuine trademark of the stationary and mobile small and 2-stroke engines from the Schweinfurt manufacturer in the years that followed. The reputation of the indestructible and unbreakable Sachs engines was born, and it hardly mattered what powered the units. In addition to the Saxonette two-stroke engine, the company also developed motorbike and boat engines as well as stationary power units for industrial plants during this time.

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Der Sachs 50 – das Triebwerk des goldenen Töffli-Zeitalters

Nach dem Ende des Zweiten Weltkrieges untermauerte der Hersteller diesen Ruf weiter. Die Produktpalette wurde mit zahlreichen Neuentwicklungen von Aggregaten mit einem Hubraum bis 50 cm³ ergänzt. Besonders berühmt wurde der Sachs 50, der in unterschiedlichen Versionen in zahlreichen Töfflis verbaut wurde. Zahlreiche Hersteller im In- und Ausland setzten auf die Motoren aus Schweinfurt. Aus diesem Grund bürgerten sich für viele Mofas Doppelnamen ein. Neben dem Fahrzeughersteller wurde der Motorhersteller im selben Atemzug genannt. So erklären sich die Typenbezeichnungen wie Rixe-Sachs-Töffli.

Speziell und exklusiv für die Schweiz wurde die Version Sachs 503 entwickelt, die viele Jahre serienmässig in den Pony-Mofas der Schweizer Töfflischmiede Amsler sowie in den ALPA-Hödis des eidgenössischen Herstellers Stähli verbaut wurde. Der 503-Mofamotor war sowohl in einer gebläsegekühlten Version, also auch in einer noch robusteren fahrwindgekühlten Ausführung zu haben. Er leistete in der handgeschalteten Variante 0,8 PS bei 3000 U/min. Die Automatik-Modelle AAL, ABL, AB, AC und ADV waren etwas flotter und lieferten 1,2 PS bei 3800 U/min.

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A huge two-wheeler empire is born

It is a historic stroke of luck that the renowned and traditional Swiss moped makers were able to resist the Schweinfurt company's hunger for expansion. Fichtel & Sachs had a huge appetite for two-wheeler manufacturers in those years. In the post-war years, the company acquired majority shareholdings in numerous renowned German moped and vehicle manufacturers. The takeover was kept secret for a long time; the purchase of the long-established moped manufacturer Hercules was handled via straw men and only officially announced in 1965.

Partly because the Hercules mopeds had already been equipped with engines from Schweinfurt at the factory and the two companies cooperated closely, it was possible to conceal the takeover for a long time. When a golden age for mopeds was dawning in the mid-1960s and the moped boom was already making itself felt through the sharp rise in demand for mopeds, the group also swallowed up Zweirad-Union, which also built the legendary Victoria mopeds and DKW mopeds, among others. It was not only due to the reliability of the small engines produced by the Schweinfurt-based company that the majority of the moped fleet was equipped with a Sachs engine until the 1980s; the German manufacturer's expansive corporate policy also played a part in this. Nevertheless, the small powerhouse has confirmed its reliability to this day in thousands of mopeds that are still on the road with this engine.

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Has the 503 engine long been history?

The manufacturer Fichtel & Sachs was itself the subject of company takeovers and mergers in the 1990s. The former Schweinfurt engine manufacturer is actually still active in some areas today, although the company is now owned by ZF Friedrichshafen. Unfortunately, the 503 engine is long gone. In 1996, the production of all small engines with the S logo was discontinued. Fortunately, however, many of the engines are still running many years after the final production stop. This is due not only to the legendary reliability of the indestructible moped engine, but also to the fact that many moped enthusiasts look after and maintain their 503-powered scooters with exemplary care and passion.

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Freedom has never felt greater, joy never stronger — than at 30 km/h with the breeze as your companion.

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